Dip-Coating-Assisted Polytetrafluoroethylene Vat Photopolymerization 3D Printing : Optimization of Macro/Micro-Surface Defects and Enhanced Fabrication Efficiency

Vat photopolymerization 3D printing offers an effective route for fabricating complex poly(tetrafluoroethylene) (PTFE) components. However, the surface quality of printed parts is severely deteriorated by the combined effects of macro-scale staircase effect inherent to the layer-by-layer printing pr...

Ausführliche Beschreibung

Bibliographische Detailangaben
Veröffentlicht in:Langmuir : the ACS journal of surfaces and colloids. - 1985. - 41(2025), 41 vom: 21. Okt., Seite 28026-28037
1. Verfasser: Yang, Jinyu (VerfasserIn)
Weitere Verfasser: Ruan, Xiaodong, Su, Rui, Shen, Yingnan, Hu, Liang
Format: Online-Aufsatz
Sprache:English
Veröffentlicht: 2025
Zugriff auf das übergeordnete Werk:Langmuir : the ACS journal of surfaces and colloids
Schlagworte:Journal Article
LEADER 01000caa a22002652c 4500
001 NLM393750485
003 DE-627
005 20251022232125.0
007 cr uuu---uuuuu
008 251008s2025 xx |||||o 00| ||eng c
024 7 |a 10.1021/acs.langmuir.5c03869  |2 doi 
028 5 2 |a pubmed25n1606.xml 
035 |a (DE-627)NLM393750485 
035 |a (NLM)41058521 
040 |a DE-627  |b ger  |c DE-627  |e rakwb 
041 |a eng 
100 1 |a Yang, Jinyu  |e verfasserin  |4 aut 
245 1 0 |a Dip-Coating-Assisted Polytetrafluoroethylene Vat Photopolymerization 3D Printing  |b Optimization of Macro/Micro-Surface Defects and Enhanced Fabrication Efficiency 
264 1 |c 2025 
336 |a Text  |b txt  |2 rdacontent 
337 |a ƒaComputermedien  |b c  |2 rdamedia 
338 |a ƒa Online-Ressource  |b cr  |2 rdacarrier 
500 |a Date Revised 21.10.2025 
500 |a published: Print-Electronic 
500 |a Citation Status PubMed-not-MEDLINE 
520 |a Vat photopolymerization 3D printing offers an effective route for fabricating complex poly(tetrafluoroethylene) (PTFE) components. However, the surface quality of printed parts is severely deteriorated by the combined effects of macro-scale staircase effect inherent to the layer-by-layer printing process and microscale surface roughness characteristics induced by thermal debinding. Dip-coating was adopted in this study, as it offers a practical and accessible means to improve the surface quality of components. However, achieving effective coverage and smoothing of both the macroscopic staircase effect and microscopic surface roughness characteristics remains challenging. To address this issue, a two-step dip-coating process was developed using photocuring PTFE slurry and its dispersion without the introduction of foreign materials. By precisely controlling the withdrawal speed and modifying the surface properties of the components, uniform coverage and deposition of the liquid film over both stepped and rough surfaces were achieved, ultimately yielding PTFE components with submicrometer-level surface roughness. Furthermore, by leveraging the responsiveness of dip-coating film thickness to surface roughness, which is attributed to the adhesion-dominated bilayer liquid film structure on texture surfaces, a printing strategy that combines large layer thickness curing with dip-coating is proposed. This strategy enhances printing efficiency by approximately 50% while maintaining a high surface quality. Therefore, this study provides a method for surface quality optimization in vat photopolymerization of PTFE, with potential for application to materials such as ceramics and metals 
650 4 |a Journal Article 
700 1 |a Ruan, Xiaodong  |e verfasserin  |4 aut 
700 1 |a Su, Rui  |e verfasserin  |4 aut 
700 1 |a Shen, Yingnan  |e verfasserin  |4 aut 
700 1 |a Hu, Liang  |e verfasserin  |4 aut 
773 0 8 |i Enthalten in  |t Langmuir : the ACS journal of surfaces and colloids  |d 1985  |g 41(2025), 41 vom: 21. Okt., Seite 28026-28037  |w (DE-627)NLM098181009  |x 1520-5827  |7 nnas 
773 1 8 |g volume:41  |g year:2025  |g number:41  |g day:21  |g month:10  |g pages:28026-28037 
856 4 0 |u http://dx.doi.org/10.1021/acs.langmuir.5c03869  |3 Volltext 
912 |a GBV_USEFLAG_A 
912 |a SYSFLAG_A 
912 |a GBV_NLM 
912 |a GBV_ILN_22 
912 |a GBV_ILN_350 
912 |a GBV_ILN_721 
951 |a AR 
952 |d 41  |j 2025  |e 41  |b 21  |c 10  |h 28026-28037