Enhanced Flexible Mold Lifetime for Roll-to-Roll Scaled-Up Manufacturing of Adhesive Complex Microstructures

© 2022 The Authors. Advanced Materials published by Wiley-VCH GmbH.

Bibliographische Detailangaben
Veröffentlicht in:Advanced materials (Deerfield Beach, Fla.). - 1998. - 35(2023), 2 vom: 22. Jan., Seite e2207257
1. Verfasser: Kim, Jae-Kang (VerfasserIn)
Weitere Verfasser: Krishna-Subbaiah, Nagaraj, Wu, Yingdan, Ko, Jongkuk, Shiva, Anitha, Sitti, Metin
Format: Online-Aufsatz
Sprache:English
Veröffentlicht: 2023
Zugriff auf das übergeordnete Werk:Advanced materials (Deerfield Beach, Fla.)
Schlagworte:Journal Article UV curing gecko-inspired adhesives mass production mold lifetime roll-to-roll manufacturing
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520 |a Various functional complex 3D patterned surfaces with micro- or nanostructures have been developed and their superior performances over non-patterned smooth surfaces proven. However, it is challenging to mass-produce such complex micro-/nanopatterned surfaces, which limits their commercialization drastically. Although roll-to-roll (R2R) manufacturing using flexible molds has been implemented for mass-production of such functional surfaces, the poor mold repeatability issue has not been resolved yet. Here, a strategy to significantly improve the repeatability of the micropatterned flexible silicone molds over 1000 cycles against highly adhesive polyurethane acrylates (PUAs) in UV light curing based R2R systems by using a two-step curing process is reported. The mold repeatability is drastically increased from 10s of cycles to over 1000 cycles through the proposed strategy in spite of the complicated 3D undercut geometry and high tackiness of the microstructure. This two-step process would enable scaled-up production of micro-/nanostructured adhesives, such as gecko-inspired microfiber adhesives as demonstrated in this study, as well as various other functional micro-/nanostructured surfaces by enhancing the flexible mold lifetime 
650 4 |a Journal Article 
650 4 |a UV curing 
650 4 |a gecko-inspired adhesives 
650 4 |a mass production 
650 4 |a mold lifetime 
650 4 |a roll-to-roll manufacturing 
700 1 |a Krishna-Subbaiah, Nagaraj  |e verfasserin  |4 aut 
700 1 |a Wu, Yingdan  |e verfasserin  |4 aut 
700 1 |a Ko, Jongkuk  |e verfasserin  |4 aut 
700 1 |a Shiva, Anitha  |e verfasserin  |4 aut 
700 1 |a Sitti, Metin  |e verfasserin  |4 aut 
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773 1 8 |g volume:35  |g year:2023  |g number:2  |g day:22  |g month:01  |g pages:e2207257 
856 4 0 |u http://dx.doi.org/10.1002/adma.202207257  |3 Volltext 
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