Suppressing the Step Effect of 3D Printing for Constructing Contact Lenses

© 2021 Wiley-VCH GmbH.

Bibliographische Detailangaben
Veröffentlicht in:Advanced materials (Deerfield Beach, Fla.). - 1998. - 34(2022), 4 vom: 15. Jan., Seite e2107249
1. Verfasser: Zhang, Yu (VerfasserIn)
Weitere Verfasser: Wu, Lei, Zou, Miaomiao, Zhang, Lidian, Song, Yanlin
Format: Online-Aufsatz
Sprache:English
Veröffentlicht: 2022
Zugriff auf das übergeordnete Werk:Advanced materials (Deerfield Beach, Fla.)
Schlagworte:Journal Article 3D printing confined liquid film control contact lens high-definition imaging step effect elimination
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520 |a 3D printing has been considered as a sustainable method to construct complicated 3D structures. However, the step effect induced by the traditional point-by-point or layer-by-layer additive manufacturing mode inevitably occurs and remains an obstacle to realizing the smoothness and uniformity of 3D samples. Here, a continuous liquid film confined 3D printing strategy is proposed to fabricate high-precision 3D structures based on the Digital Light Processing (DLP) technology. With the control of the confinement of the liquid-solid interface and the continuous printing mode, liquid film adhering to the cured structure is sucked into the cured layer structures with excess resin adhering to the cured structure scraping off, where the step effect is eliminated and post-washing is avoided. The morphology and dimension of the confined liquid film can be well regulated by ink properties and printing parameters to optimize the surface smoothness and printing fidelity. In addition, heat accumulation and thermal diffusion are also suppressed, ensuring the long-term printing stability. A centimeter-scale contact lens structure with central thickness of ≈135 µm comparable to commercial ones can be printed, which possesses extreme smoothness (sub 1.3 nm), homogeneous mechanical characteristic, biocompatibility, and high optical properties with imaging resolution of up to 228.1 lp mm-1 
650 4 |a Journal Article 
650 4 |a 3D printing 
650 4 |a confined liquid film control 
650 4 |a contact lens 
650 4 |a high-definition imaging 
650 4 |a step effect elimination 
700 1 |a Wu, Lei  |e verfasserin  |4 aut 
700 1 |a Zou, Miaomiao  |e verfasserin  |4 aut 
700 1 |a Zhang, Lidian  |e verfasserin  |4 aut 
700 1 |a Song, Yanlin  |e verfasserin  |4 aut 
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